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Art-to-Part-Engineering
...Automotive-Components
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Customer
A premium-segment U.S. automotive manufacturer.
Localization of various engine components was required.
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Scope
Design and manufacture of rear-passenger door lever covers
Engineering tasks included
3D-modeling, mold tool design, mold flow simulation, mold manufacture and volume component production.
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Components
Left and right lever covers for rear-passenger doors
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Timeframe
60 days from start to completion.
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Engineering Sequence:
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Design: 3D IGES data
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Design: 3D-Component
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DFM: 3D-Mold Assembly
...optimum side-core count ...optimum insert placements ...optimum location of injection points ...choice of hot and cold runners ...optimized cooling methods ...suitable ejection mechanisms ...tool life-cycle considerations ...cross-functional team reviews |
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DFM: 3D-Mold one-half Assembly
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DFM: 3D-Mold other-half Assembly
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DFM: Complete Mold Assembly
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Design Validation: Actual Mold
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Design Validation: Actual Component
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